Our Washlines

Daniels Robotic Washline Technology

Daniels’ reusable sharps containers are emptied and sanitized at our Canadian clean processing facilities using our industry-leading Washsmart system — a fully automated, robotic system used for decanting, washing, sanitizing and drying the containers. This system ensures consistent, highly effective washing and sanitizing of all Sharpsmart containers.

“The Washsmart cleaning process was independently tested by coating 64 Litre Medismart bins with 6-log blood suspensions of Staph aureus and E. Faecalis. On swabbing them after the wash, no challenge organisms were detected – this is a very high level of decontamination.”

– Terry Grimmond, Microbiologist FASM, BAgrSc, GrDpAdEd

1

Decontamination

Blood and human-source soiling are completely removed, making the inside of each collector safe for handling.

2

Sanitization

Daniels’ Washsmart system is the product of extensive research and innovative technology. It has been tested and independently verified to achieve sanitization levels four times higher than required by Canadian healthcare standards and any CDC equivalents.

3

Quality Control Parameters

The critical wash elements involved in effective cleaning — time, temperature and water volumes — are carefully monitored.

If any factor falls outside the comprehensive criteria set by Daniels, the Washsmart machine immediately shuts itself down so it can be recalibrated, ensuring consistent compliance.

4

Testing

The Washsmart process also passes the stringent Ninhydrin test, which is a forensic-level test used to detect traces of protein or blood.

Regulation Certified Processing: Meeting Strict Wash Requirements

Daniels Mechanical Washsmart technology robotically empties and feeds each Daniels Sharpsmart container through a sophisticated 6-stage washing process.

Using a tested combination of water pressure, heat and biodegradable detergent, our process ensures safe sanitization without the use of harmful chemicals — all while meeting Canadian provincial regulations. Our washing process demonstrates ground-breaking engineering and achieves a 6-log bacterial load reduction, surpassing the sanitization levels of all other container washing methods.

Washsmart’s 8-step Process

1

Weigh & Scan

Each collector is loaded onto a robotic conveyor belt. The system weighs the contents and scans the barcode to enable complete traceability of its origins.

2

Decant & Empty

In a seamless automated action, the robotic arms of the Daniels Washsmart tip the collector upside down to safely discharge contents into a large holding bin, situated beneath the machine.

3

High Pressure Flush

Strong jet streams of cold water are injected at high pressure into the collector to flush out any stubborn residue. This rigorous flushing process removes dry blood or residual fluids commonly found in clinical settings.

4

Wash

The collector undergoes a hot water detergent wash at a set temperature. The Daniels Washsmart reuses water where possible to reduce environmental impact, aligning with our commitment to sustainability.

5

Hot Rinse

The collector enters a separate chamber where it undergoes a final high-temperature rinse at 85°C to ensure sanitization is complete.

6

Drying

The final stage of the Washsmart process is to remove surface water, thereby eliminating the possibility of subsequent microbial growth. This process is undertaken via a series of strategically positioned high-pressure/high-volume air jets. This rigorous drying process, combined with the residual heat of the plastic from the hot rinse, ensures Sharpsmart collectors emerge completely dry and ready for immediate use.

7

Smartguard

Daniels developed and patented SMARTGUARD — a unique non-stick coating applied during every wash cycle. This formulation prevents residue buildup from sticky adhesives, blood and body fluids. More than 200 formulations were developed, researched and engineered before the Daniels SMARTGUARD formula was patented.

8

Quality Control Checks

At the end of the process, each Sharpsmart collector undergoes a 10-point quality assurance check for function, scuffs, cuts and smears. The Washsmart process achieves a 6-log reduction in bioburden +/- 1000 times greater than Canadian requirements for hospital-grade cleaning.

Washsmart System Benefits

  • Regulation Certified Processing: Meets strict wash requirements (OSHA)

    Uses a rigorously tested combination of water pressure, high temperatures and biodegradable detergent to achieve high-level disinfection while avoiding the need to use environmentally harmful chemicals.

  • Computerised and Automated Decanting, Sanitizing and Drying

    Fully automated robotic system with process-validated standards for decanting, sanitizing, drying and quality checking of each product,  meeting OSHA, ISO and CSA requirements.

  • Washsmart Quality Assurance

    Every Sharpsmart and Medismart collector has its wash parameters (temperature time, water volumes) monitored and permanently recorded, ensuring complete microbiological sanitization.

  • Unique Anti-Stick Coating

    Daniels developed, researched and engineered more than 200 formulations before patenting SMARTGUARD, a unique coating applied during every wash to help Sharpsmart collectors to easily shed sticky adhesives, blood, body fluids and dyes for easier handling.