Technologie des lignes de lavage robotisées Daniels

Les contenants d'objets tranchants et piquants réutilisables de Daniels sont vidés et assainis dans les installations de traitement propre de Daniels à l'aide de son système Washsmart, un système robotisé entièrement automatisé utilisé pour décanter, laver, assainir et sécher les contenants. Notre système Washsmart permet de laver et d'assainir très efficacement tous les contenants Sharpsmart

"Le processus de nettoyage Washsmart a été testé de manière indépendante en recouvrant des bacs Medismart de 64 litres avec des suspensions de sang de 6 logs de Staph aureus et E. Faecalis. Lors de l'écouvillonnage des bacs après le lavage, aucun organisme n'a été détecté - il s'agit d'un niveau de décontamination très élevé."

Terry Grimmond, Microbiologiste FASM, BAgrSc, GrDpAdEd

Decontamination
Blood and human-source soiling are completely removed and the inside of the collector is made safe for handling.
Sanitisation
Daniels’ Washsmart system has been extensively researched, tested and independently verified as achieving a
level of sanitisation 4x higher than required by the CDC in the United States and any applicable Canadian regulating authorities.
Quality Control Parameters
The time, temperature and water volumes necessary to achieve this level of cleaning are closely monitored.
If any parameter falls outside Daniels set criteria, the Washsmart machine immediately shuts itself down so it can be recalibrated.
Tested
The Washsmart process also passes the stringent Ninhydrin test – a forensic-level test to detect traces of protein or blood.

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Washsmart's 8-step Process

Weigh & Scan

Each collector is loaded onto a robotic conveyor belt; contents are weighed and the collector barcode is scanned to enable complete traceability of its origins.

Decant & Empty

In a seamless automated action, the robotic arms of the Daniels Washsmart tip the collector upside down to expel contents into a large holding bin situated beneath the machine.

High Pressure Flush

Strong jet streams of cold water are injected into the collector to flush out any stubborn residue, at a high pressure force, this flushing process removes dry blood or residual fluids.

Wash

The collector undergoes a hot water detergent wash at a set temperature. The Daniels Washsmart recycles water from an earlier stage of the cycle to minimise environmental burden.

Hot Rinse

The collector enters into a separate chamber where it undergoes a high temperature (85 degree celcius) final sanitisation rinse.

Drying

The final stage of the Washsmart process is to remove surface water, thereby eliminating the possibility of subsequent microbial growth; this process is undertaken via a series of strategically positioned high pressure / high volume air jets. This process, coupled with the heat of the plastic following hot rinse, results in Sharpsmart collectors emerging dry and ready for immediate use.

Smartguard

Daniels has a unique coating formulation which is applied at every wash to enable Sharpsmart collectors to easily shed sticky adhesives, blood, body fluids and dyes. More than 200 formulations were developed, researched and engineered before the Daniels SMARTGUARD formula was patented

Quality Control Checks

At the end of the process each Sharpsmart collector is subjected to a 10-point Quality Assurance Check for function, scuffs, cuts and smears. The Washsmart process achieves a 6Log reduction in bio burden +/- 1000 times greater than that required for thorough hospital grade cleaning.

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Washsmart System Benefits

Regulation Certified Processing: Meets strict wash requirements (OSHA)

Uses a thoroughly tested combination of water pressure, high temperatures and biodegradable detergent to achieve high-level disinfection while avoiding the use of environmentally harmful chemicals.

Computerised and Automated Decanting, Sanitising and Drying

Fully automated robotic system with process-validated standards for decanting, sanitising, drying and quality checking of each product (an OSHA, ISO and CSA requirement)

Washsmart Quality Assurance

Each individual Sharpsmart and Medismart collector has its wash parameters (temperature time, water volumes) measured and permanently recorded, giving complete assurance of microbiological sanitisation.

Unique Anti-Stick Coating

Daniels developed, researched and engineered more than 200 formulations before patenting SMARTGUARD, a unique coating applied at every wash to enable Sharpsmart collectors to easily shed sticky adhesives, blood, body fluids and dyes.

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Technologie des lignes de lavage robotisées Daniels

Decontamination

Sanitisation

Quality Control Parameters

Tested

Regulation Certified Processing: Meets strict wash requirements

Daniels mechanical Washsmart technology robotically empties and feeds each Daniels Sharpsmart container through a sophisticated 6 stage washing process.